Nut Sizes:

  • Front Motor Mount Castle Nut (Brass): 7/16"-20
  • Engine Head Nuts (grade 8): 7/16"-20
  • Connecting Rod Castle Nut: 7/16"-20
  • Ratchet Nut (attaches bottom pulley to crankshaft): 5/8"-18
  • Main Bearing Bolt Castle Nut: 1/2"-20

Torque Settings:

  • High Compression Head: 65 lbs
  • Standard Head: 55 lbs
  • Main Bearing Cap Torque 80-100 lbs
  • Flywheel Bolt Torque 65 ft/lbs

Stud Sizes:

  • Regular Head Studs: 3 1/2" Long
  • Water Neck Studs: 5 3/4" Long

Bolt Sizes:

  • Flywheel to Crankshaft Bolts: Four 7/16-20 by 13/16" Long
  • Flywheel Housing to Block: Four 7/16"-14 by 1 1/16" Long and two 7/16-14 by 1 11/16" Long
  • Timing Cover Bolts: 3/8"-16 by 1 1/8" Long
  • Side Timing Gear Bolts:One 7/16"-14 by 2 3/16" Long and one 7/16"-14 by 1 3/8" Long (lock washers can be used)

Specifications:

  • The stock compression ratio was about 4.22:1
  • Piston displacement 200.5 cu. Inches
  • Bore 3.875"
  • Rated H.P. 24.03 SAE
  • Brake H.P. 40
  • Firing Order 1-2-4-3
  • Stroke 4.250"
  • Gas Tank
    • 28/29-- 10 GAL.
    • 30/31-- 11 GAL.

Valves:

  • Valve lift .287"
  • Seat Angle: 45°
  • Stem Diameter: .311"
  • Port Diameter: 1 3/8"
  • Valve Opening Diameter: 1 3/8"
  • Valve Guide Clearance:
    • Exhaust: .002"
    • Intake: .001-.0015
  • Valve Spring Length:
    • Free: 2 15/16"
    • Compressed Length: 2 1/4"
  • Valve Spring Force (compressed): 57-64 lbs.
  • Valve Timing:
    • Intake
      • Opens 7 1/2° before TDC (top dead center)
      • Closes 48 1/2° after BDC (bottom dead center)
    • Exhaust
      • Opens 51 1/2° before BDC
      • Closes 4 1/2° after TDC

Flywheel:

  • Weight: 63 lbs., 4 oz.
  • Balance: Within .15 In/oz.
  • Clutch Mounting Surface: True with crankshaft within .005" TIR.
  • Clutch Mounting Shoulder Diameter: Concentric with crank flange diameter within .005" TIR.

Carburetor:

  • Throat Size: 1"
  • Float Level: 1" from float to machined surface.
  • Main Jet: #63 drill bit
  • Cap Jet: #63 drill bit
  • Idle Jet: # 75 drill bit

Carburetor Assembly

Click Image to Enlarge

Carburetor Info

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Carburetor Adjustment

Click Image to Enlarge

Exhaust System:

  • Exhaust Pipe: 2" ID (Inside Diameter)
  • Tail Pipe: 1-5/8" ID

Miscellaneous:

  • To remove a stuck head from a "firing" engine you can loosen the head nuts about 1/8" from the head and start the motor the compression will pop the head up and the motor will stall.
  • Crankshaft weight 28 lbs.
  • Engine Oil Capacity (From Empty): 5 Quarts
    • Oil Change: 41/2 Quarts
  • Spark Plugs: Champion 3X, 7/8"-18
  • Spark Gap: .035"

Engine Oiling System

IMG_1016

IMG_1014 

*If you have more information you would like to share please comment it below or email me.*




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